Maintenance and operating instructions ZAF-2
Handling (Operation)
Uncoupling and coupling
Note: The handle of the ball hitch and the handbrake lever must not be used as a
manoeuvring aid. There is a risk of damage to the internal components!
The coupling head (ball head hitch) on your BPW chassis is design tested. The maximum
load supported at the coupling point must be complied with. Lower the jockey wheel to
the ground. Reverse the car up to the trailer or, in the case of a small trailer, manoeuvre
the trailer up to the car's trailer coupling.
"Winterhoff" Coupling head
open
Coupling:
Mount open ball head hitch on the ball and
press downwards until the operating lever is
horizontal to the ball head hitch.
Connect the breakaway cable and electrical
plug to the towing vehicle.
Wind the jockey wheel up fully and secure
by firmly clamping it.
Release parking brake before setting off.
Visual check: the ball head should no
longer be visible in coupled condition.
6
Oil all bearing
points regularly.
closed
Uncoupling:
Lower the jockey wheel down. Disconnect
breakaway cable and electrical plug.
Open the ball head hitch by swinging the
operating lever in the direction of travel
and lift up off the ball.
Secure the trailer by means of a wheel
chock and/or by applying the parking
brake.
Handling (Operation)
Uncoupling and coupling
Note: The handle of the ball hitch and the handbrake lever must not be used as a
manoeuvring aid. There is a risk of damage to the internal components!
The coupling head (ball head hitch) on your BPW chassis is design tested. The maximum
load supported at the coupling point must be complied with.
Lower the jockey wheel to the ground. Reverse the car up to the trailer or, in the
case of a small trailer, manoeuvre the trailer up to the car's trailer coupling.
Winterhoff safety coupling "WS 3000 D"
Ball head must be free
from oil and lubrication
Safety coupling closed,
Safety coupling closed,
stabilising activated
stabilising not activated
Coupling:
Place the open ball head hitch on the ball head of the
towing vehicle (grease free). If pressed simultaneously
downwards usually the support load is sufficient the
ball head is closed automatically and locked securely.
The stabilising device is activated by moving the operating
lever down to the stop, i.e. opposite of direction of travel.
In doing so the spring element is tensioned, thus generat
ing via the friction elements the contact pressure force
onto the ball head of the coupling. Connect the break
away cable and electrical plug to the towing vehicle.
Raise jockey wheel fully upwards and secure. Release
parking brake before setting off.
Visual check: the ball head should no longer be
visible in coupled condition.
Noises may occur during driving as a result of friction
between the elements and the ball hitch. However, these
noises do not have any effect on the function of the
trailer ball hitch.
open
Uncoupling position
Uncoupling:
Lower the jockey wheel down.
Disconnect breakaway cable
and electrical plug. Lift the
operating lever in opposite
travel direction to the open
position. Lift the safety coup
ling. Secure the trailer by
means of a wheel chock
and/or by applying the park
ing brake.
7