Maintenance and operating instructions ZAF-2
Contents
Characteristic data of the axle, brake and overrun hitch . . . . . . . . . .3
Basic principles, operating instructions . . . . . . . . . . . . . . . . . . . . . . .4
Handling (Operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 7
Maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 12
Changing the ball hitch or the towing eye . . . . . . . . . . . . . . . . . . . . .13
Removing/installing the overrun damper and pull rod . . . . . . . .14 15
Removing/installing the spring type actuator . . . . . . . . . . . . . .16 17
Removing/installing the handbrake lever . . . . . . . . . . . . . . . . . . . . .18
Setting the brake linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 20
Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Maintenance instructions
The following installation, operating and maintenance instructions relate to BPW towing
equipments. They are a constituent part of the warranty conditions. Adhere to the relevant
operating instructions of the vehicle manufacturer or of the other vehicle component
manufacturers.
Completion of the maintenance work in accordance with the prescribed intervals is
essential in order to maintain the operating safety and roadworthiness of the vehicle.
The correction of any defects found or the replacement of any worn parts should be
carried out by a BPW after sales service workshop, unless the vehicle user has at his
disposal appropriately skilled in company workers and the necessary technical facilities.
When installing spare parts, it is strongly recommended that only original
!
BPW components are used. Parts approved by BPW for trailer axles and
suspensions regularly undergo special test procedures and as a result BPW
is able to guarantee their quality.
However, BPW cannot assess for every single third party product whether it
can be used for BPW trailer axles and suspensions without any risk to safety.
This applies even if such products have already been tested by an accredited
test authority.
Our warranty becomes null and void if spare parts other than original BPW
parts are used.
Valid January 2005
Subject to change without notice.
2
Technical data on axles, brakes and overrun hitches
Axle type plate
2
BPW BERGISCHE ACHSEN KG
D-51674 Wiehl Germany
46.27.379.916
S 2005-7 RASK
SCB 1505
03471
zul. Achslast
stat.
kg
km/h
perm. axle capacity
1500
130
charge adm.
3
1
Overrun hitch type plate
6
BPW BERGISCHE ACHSEN KG
D-51674 Wiehl Germany
5
48.25.581.022
03395
Zugeinrichtung
Auflaufeinrichtung
ZAF 1,35-1
Ausf.
PAVSR 1,3
Ausf.
MX
zul. Ges. Gew.
1350
kg
0700-1350 kg
des Anhängers
kg
100
100
kg
zul. Stützlast
F
1299
21.2.4.1.0.0040
Prüfzeichen
71/320
00-0774
Dc12,26
E
S100
e1
94/20
Freitragende Länge abhängig vom zul. Gesamtgewicht des Anhängers nach besonderer Angabe.
Manufacturer of trailer or caravan
front
1 Permissible axle load (for tandem
axles, axle front / rear)
rear
front
2 Type number of axle (for tandem
axles, axle front / rear)
rear
front
3 Type code of axle (for tandem
axles, axle front / rear)
rear
4 Type of wheel brake
5 Type or make of towing hitch
6 Code number
7 Permitted towing hitch load
Type or make of coupling
Chassis number
Permissible total weight
Max. payload
Difference between unladen vehicle weight
and permissible total weight
P P rocurement of spare parts:
4
The code and type numbers of the axle
and chassis components enable us to
quickly determine your exact spares
requirements when ordering from our BPW
agencies and service stations. It is there
fore recommended that you enter the data
shown on the type plate in the following
table so that it is readily available when
required.
The type plate or the imprint is located
on the axle tube or on the housing of the
towing equipment and couplings.
7
Type of trailer or caravan
Serial no.
kg
kg
kg
kg
kg
3