English (GB) Installation and operating instructions
Original installation and operating instructions
CONTENTS
1.
General information
1.1
Introduction
1.2
Applications
2.
Safety
2.1
Identification of safety instructions in this manual
2.2
Qualification and training of personnel
2.3
Risks when safety instructions are not observed
2.4
Safety-conscious working
2.5
Safety instructions for the operator/user
2.6
Safety instructions for maintenance, inspection and
installation work
2.7
Unauthorised modification and manufacture of spare
parts
2.8
Improper operating methods
2.9
Safety of the system in the event of a failure in the
dosing system
3.
Technical data
3.1
Identification
3.2
Pump models and pump types
3.3
Pump performance
3.4
Sound pressure level
3.5
Electrical data
3.6
AR control unit
3.7
Power supply
3.8
Ambient and operating conditions
3.9
Dosing medium
4.
Transport and storage
4.1
Delivery
4.2
Unpacking
4.3
Intermediate storage
4.4
Return
5.
Product description and accessories
5.1
General description
5.2
Dimensions
5.3
Weight
5.4
Stroke volume
5.5
Materials
5.6
Data of contact pressure gauge for diaphragm leakage
detection (optional)
6.
Installation
6.1
General information on installation
6.2
Installation location
6.3
Mounting
6.4
Approximate values when using pulsation dampers
6.5
Optimum installation
6.6
Installation tips
6.7
Tube / pipe lines
6.8
Connecting the suction and discharge lines
7.
Electrical connections
7.1
Electric servomotor (optional)
7.2
Electronic preselection counter (optional)
7.3
Electrically heated dosing head (optional)
7.4
Diaphragm controller (optional)
7.5
Connecting the power supply cable
8.
Start-up/shutdown
8.1
Initial start-up/subsequent start-up
8.2
Start-up/subsequent start-up of DMH 251, 252 and 253 29
8.3
Start-up/subsequent start-up of DMH 254, 255 and 257 29
8.4
Setting the pressure relief valve
8.5
Zero point adjustments
8.6
Operating the pump
8.7
Shutdown
9.
Operation
9.1
Switching on/off
9.2
Setting the dosing capacity
9.3
Using the AR control unit (optional)
9.4
Electric servomotor (optional)
4
9.5
Electronic preselection counter (optional)
9.6
Electrically heated dosing head (optional)
10.
Maintenance
10.1 General notes
Page
10.2 Diaphragm leakage control for diaphragm leakage
4
detection
4
10.3 Cleaning and maintenance intervals
4
10.4 Checking the oil level
4
10.5 Cleaning the suction and discharge valves
5
10.6 Replacing the diaphragm and gear oil for dosing head
with single diaphragm (no diaphragm leakage
5
detection)
5
10.7 Replacing the diaphragm for dosing head with double
5
diaphragm
5
11.
Fault finding chart
5
12.
Dosing curves
13.
Disposal
6
6
Warning
Prior to installation, read these installation and
6
operating instructions. Installation and operation
6
must comply with local regulations and accepted
6
codes of good practice.
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9
1. General information
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1.1 Introduction
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12
These installation and operating instructions contain all the
12
information required for starting up and handling the DMH 25X
12
piston diaphragm dosing pump.
If you require further information or if any problems arise, which
13
are not described in detail in this manual, please contact the
13
nearest Grundfos company.
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1.2 Applications
13
The DMH 25X pump is suitable for liquid, non-abrasive and
14
non-flammable media strictly in accordance with the instructions
14
in this manual.
18
22
Explosion-proof pumps are identified from the pump
22
and motor nameplates. An EC declaration of
22
conformity is provided in accordance with the EC
Note
directive 2014/34/EU, the so-called ATEX directive.
22
This declaration of conformity replaces the
22
declaration of conformity in this manual.
22
22
Warning
22
To operate a pump which has been identified as an
23
explosion-proof pump for the dosing of inflammable
24
media or for operation in potentially explosive
25
operating sites in accordance with the EC directive
26
2014/34/EU, refer to the enclosed manual
26
"ATEX-approved pumps" in addition to this manual.
27
Warning
27
Other applications or the operation of pumps in
27
ambient and operating conditions, which are not
27
approved, are considered improper and are not
27
permitted. Grundfos accepts no liability for any
28
damage resulting from incorrect use.
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2. Safety
This manual contains general instructions that must be observed
30
during installation, operation and maintenance of the pump. This
31
manual must therefore be read by the installation engineer and
31
the relevant qualified personnel/operators prior to installation and
31
start-up, and must be available at the installation location of the
pump at all times.
32
It is not only the general safety instructions given in this "Safety"
32
section that must be observed, but all special safety instructions
32
given in the other sections.
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