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1636 0231 65
Van toepassing op Qc3012
Table 1 - Index
Description
Sheet
1
Index
Power supply, analogue inputs, outputs, engine
2
3
Inputs, customer terminals
4
Power circuit
5
Sockets and powerlocks options
Table 2 - Cross-section legend
Table 3 - Wire
colour legend
Cross
Size
Wire Type
section
Size
Cross-se
aa
• •• •• • ••••••••
H05 V-K
0
Black
a
• •• • ••••••
H05 V-K
1
Brown
b
• •• •• • ••••••••
H07 V-K
2
• •• •• • ••••••••
Orange
c
H07 V-K
3
d
• •• • ••••••
H07 V-K
4
Yellow
e
• •• • ••••••
H07 V-K
5
Green
f
• • •• • •••••••
H07 V-K
6
g
7
Purple
• • •• • •••••••
H07 V-K
h
• • •• • •••••••
H07 V-K
8
i
• • •• • •••••••
H07 V-K
9
White
j
• • •• • •••••••
H07 V-K
k
• • •• • •••••••
H07 V-K
l
• • •• • •••••••
H07 V-K
ax
• •• •• • ••••••••
BELDEN 9271
gx
• • •• • ••••••• EPR-CSP (BS6195)
hx
• • •• • ••••••• EPR-CSP (BS6195)
• • •• • ••••••• EPR-CSP (BS6195)
ix
jx
• • •• • ••••••• EPR-CSP (BS6195)
• • •• • ••••••• EPR-CSP (BS6195)
kx
• • •• • ••••••• EPR-CSP (BS6195)
lx
Table 4- Optional equipment
Option
Description
Battery switch
O1
Dual frequency
O2
O3
Spillage sensor
Earth leakage relay
O4
O5
Earth leakage relay (RCMA 420)
Insulation monitoring relay
O6
O7
Battery charger
O8
Coolant heater
O9
Inlet shutdown valve
O10
Cold start
O11
Powerlocks
O12
Sockets
O13
Fleetlink locator
SETTINGS FOR Q16:
SETTINGS FOR N22:
- Response value I1 = 30mA
GV2ME04:
- Response value In = 0.6A
GV2ME07:
- Response value In = 2.0A
Table 5 - Circuit breaker & power cables info
Q1 (In)
QAS
Ir
Im
T1-T2-T3
Wire size X
80
160A
0,7xIn=112A
3,5xIn
150/5A
gx
0,9xIn=144A
3,5xIn
100
160A
200/5A
hx
120
200A
0,9xIn=180A
3,5xIn
250/5A
ix
0,9xIn=225A
3,5xIn
jx
150
250A
250/5A
200
400A
0,7xIn=280A
4xIr
400/5A
kx
Table 6 - Controller inputs
Terminal
Description
A - Diagnostic mode
59
60
B - Spillage liquid alarm
61
C - Fan failure alarm
Red
62
D - ELR/ITR alarm
63
E - Remote start
F - 2nd parameter
64
65
G - VSD failure alarm
Blue
H - GB open feedback
66
67
I - GB close feedback
Grey
3
Emergency stop
D - Fuel level sensor (analog)
19
Table 7 - Controller oputputs
Relay
Description
4
A - Run coil
5
B - Starter relay
7
C - Open GB
8
D - Close GB
E - Cooling
9
10
Inlet shutdown valve control
SETTINGS FOR N23:
SETTINGS FOR N24:
- Response value I1 = 30mA (=50% I2)
- Response value 1/2 (alarm1/2) 10kOhm
- Relay operation mode: NO
- Fault memory M: ON
- Hysteresis 15%
- Operating mode K1/K2: NO
- Fault memory M: ON
- Starting delay: 1s
- Starting delay: 1s
- Response delay ton1: 0s
- Response delay ton1: 0s
- Pasword: off
- Delay on release: 1s
- Pasword: deactivated
Table 8 - Component list
Tag
Description
Wire size Z
g
-A1
Control unit
gx
-B2
Fuel level sensor
hx
-B3
Coolant level switch
hx
-D2
Diode
ix
-D25
Diode
-F1
Fuse - 2A
-F2
Fuse - 2A
-F3
Fuse - 2A
-F4
Fuse - 2A
-F5
Fuse - 2A
-F6
Fuse - 2A
-F9
Fuse 20A
-F10
Circuit breaker - 10A
-F20
Fuse - 2A
-F21
Fuse - 5A
-F27
Fuse - 2A
-G1
Battery
Alternator battery charger
-G2
-G3
Alternator
-K0
Starter solenoid
-K1
Start relay
Relay 12V 1CO - ECU power supply
-K2
Relay 12V 1CO - Cold start control
-K3
-K7
Relay 12V 1CO - ELR/ITR trip
Relay 12V 1CO - Open GB
-K14
-K15
Relay 12V 1CO - Close GB
Relay 12V 1CO - Inlet shutdown valve control
-K25
-K26
Relay 12V 1CO - Air heater control
-M0
Starter motor
-M1
Cooling compartmen fan motor
Engine compartment fan motor
-M2
-N1
ECU
-N2
AVR
-N3
PT100 4-20mA Converter
-N22
Earth leakage relay
Earth leakage relay RCMA 420
-N23
-N24
Insulation monitoring relay
-Q2..Q11
Circuit breaker - Sockets
-Q15
Circuit breaker - VSD
-Q16
Circuit breaker - Engine fan motor
-Q17
Circuit breaker - Motorized breaker
-R1
• • • •• •• ••••• • • •• •• • • •• • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • •• •• ••••• • • •• •• • • •• • •• • • •• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
-R3
-R21
Coolant heater - 500W
-R26
Air heater
-S1
Battery switch
Spillage sensor
-S2
-S3
Emergency stop - Cubicle
-S10
Switch ON/OFF
-S11
Switch - Diagnostic mode
-S12
Key switch - Dual frequency
-S22
Switch - ELR
-S23
Switch - RCMA420
-T1
Current transformer
-T2
Current transformer
-T3
Current transformer
-T22
Earth leakage relay torus
- 193 -
Table 8 - Component list
Tag
Description
Location *
02-05.A
-T23
RCMA 420 torus
PT100 - Coolant temperature
02.F6
-TT1
02.F3
-U11
VSD
Battery charger
02.B6
-U20
02.D9
-U27
Fleetlink locator
04.B9
-X1
Terminal board
04.B9
-X2..X11
Socket 1PH/3PH - 16A to 125A
04.B9
-X12
Powerlocks
04.B9
-X13
Power distribution device
04.B9
-X14
Connector - Fuel level sensor
04.B10
-X15
Connector - Coolant level switch
02.F4
-X16
Connector - CAN BUS
02.D1
-X17
Connector - Engine diagnostic
Connector - Power supply
03.C7
-X18
02.D10
-X19
Connector - Cols start
Connector - Cubicle-engine wire harness
03.A3
-X20
02.F1
-X21
Connector - spillage sensor
02.F2
-X22
Connector - Inlet shutdown valve
05.A6
-X23
Terminal strip - Control cubicle connections
Terminal strip - Socket CB trip coil
02.F2
-X24
02.F2
-X25
Terminal strip - Customer terminals
-X30
Connector - Power management system
02.F2
03.C3
-Y25
Inlet shutdown valve
04.F10
02.D2
02.C2
02.C3
02.F8
02.F1
04.F2
04.F3
02.F4
04.A4
02.D8
04.E7
04.E8
04.E9
05.C
04.D2
04.D3
04.D4
02.F6
02.B7
02.F10
02.F8
02.F1
02.F3
02.B1
02.C1
03.D4
03.D5
04.E7
04.E8
04.B6
04.B6
04.B6
04.D6
* 04.D8
Sheet
Row
Column
Location *
04.D6
02.F8
04.E2
03.B7
03.A3
04.G6
05.D
05.C2
05.A3
02.F6
02.F3
02.F6
02.F7
02.F7
02.F9
02.E
02.F3
02.F9
02-05
05.D
03.E7-8
03.E9
02.F9
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