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Van toepassing op Qc1103 en Qc2103
Table 1 - Index
Description
Sheet
Index
1
2
Control circuit
3
Power circuit & Customer terminals
Sockets and powerlocks options
4
Table 2 - Cross-section legend
Cross
Size
Wire Type
section
• •• •• • ••••••••
aa
H05 V-K
a
• •• • ••••••
H05 V-K
b
• •• •• • ••••••••
H07 V-K
c
• •• •• • ••••••••
H07 V-K
d
• •• • ••••••
H07 V-K
e
• •• • ••••••
H07 V-K
f
• • •• • •••••••
H07 V-K
g
• • •• • •••••••
H07 V-K
h
• • •• • •••••••
H07 V-K
i
• • •• • •••••••
H07 V-K
j
• • •• • •••••••
H07 V-K
k
• • •• • •••••••
H07 V-K
l
• • •• • •••••••
H07 V-K
• •• •• • ••••••••
ax
BELDEN 9271
gx
• • •• • ••••••• EPR-CSP (BS6195)
hx
• • •• • ••••••• EPR-CSP (BS6195)
• • •• • ••••••• EPR-CSP (BS6195)
ix
jx
• • •• • ••••••• EPR-CSP (BS6195)
kx
• • •• • ••••••• EPR-CSP (BS6195)
lx
• • •• • ••••••• EPR-CSP (BS6195)
Table 4- Optional equipment
Option
Description
Battery switch
O1
O2
Dual frequency
O3
Spillage sensor
Earth leakage relay
O4
Earth leakage relay (RCMA 420)
O5
O6
Insulation monitoring relay
O7
Battery charger
O8
Coolant heater
O9
Inlet shutdown valve
O10
Cold start
O11
Powerlocks
O12
Sockets
O13
Fleetlink locator
O15
Qc2103
SETTINGS FOR Q16:
SETTINGS FOR N22:
GV2ME04:
- Response value I1 = 30mA
- Response value In = 0.6A
GV2ME07:
- Response value In = 2.0A
Table 5 - Circuit breaker & power cables info
Q1 (In)
QAS
Ir
Im
T1-T2-T3
80
125A
0,9xIn=113A
3,5xIn
150/5A
100
160A
0,9xIn=144A
3,5xIn
200/5A
120
200A
0,9xIn=180A
3,5xIn
250/5A
0,9xIn=225A
3,5xIn
150
250A
250/5A
200
400A
0,7xIn=280A
4xIr
400/5A
Table 3 - Wire
Table 6 - Controller inputs
colour legend
Description
Terminal
Size
Cross-se
Diagnostic mode
10
0
Black
11
Spillage liquid alarm
1
Brown
12
Fan failure alarm
2
Red
13
ELR/ITR alarm
Orange
3
2nd parameter
14
4
Yellow
15
Remote start
5
Green
20
Emergency stop
6
Blue
Fuel level sensor (analog)
MI6
Purple
7
Grey
8
9
White
Table 7 - Controller oputputs
Relay
Description
Inlet shutdown valve (O9)
3
21
Fuel relay
22
Starter relay
Circuit breaker trip
23
Open/close MB (O15)
26
SETTINGS FOR N23:
SETTINGS FOR N24:
- Response value I1 = 30mA (=50% I2)
- Response value 1/2 (alarm1/2) 10kOhm
- Relay operation mode: NO
- Fault memory M: ON
- Hysteresis 15%
- Operating mode K1/K2: NO
- Fault memory M: ON
- Starting delay: 1s
- Response delay ton1: 0s
- Starting delay: 1s
- Response delay ton1: 0s
- Pasword: off
- Delay on release: 1s
- Pasword: deactivated
Table 8 - Component list
Tag
Description
Wire size X
Wire size Z
gx
g
Control unit
-A1
hx
gx
-B2
Fuel level sensor
ix
hx
-B3
Coolant level switch
jx
hx
-D1
Diode
kx
ix
-D2
Diode
-D25
Diode (O9)
-F1
Fuse - 2A
-F2
Fuse - 2A
-F3
Fuse - 2A
-F4
Fuse - 2A (O15)
-F5
Fuse - 2A (O15)
Fuse - 2A (O15)
-F6
-F9
Fuse 20A
-F10
Circuit breaker - 10A
-F20
Fuse - 2A (O7)
Fuse - 5A (O8)
-F21
Fuse - 2A (O13-FleetLink Basic)
-F27
-G1
Battery
-G2
Alternator battery charger
-G3
Alternator
-K0
Starter solenoid
-K1
Start relay
-K2
Relay 12V 1CO - ECU power supply
Relay 12V 1CO - Cold start control (O10)
-K3
Relay 12V 2CO - CB trip
-K6
-K7
Relay 12V 1CO - ELR/ITR trip
-K25
Relay 12V 1CO - Inlet shutdown valve control (O9)
Relay 12V 1CO - Air heater control (O10)
-K26
-M0
Starter motor
-M1
Cooling compartmen fan motor
-M2
Engine compartment fan motor
-N1
ECU
-N2
AVR
-N3
PT100 4-20mA Converter
-N22
Earth leakage relay (O4)
-N23
Earth leakage relay RCMA 420 (O5)
Insulation monitoring relay (O6)
-N24
-Q2..Q11
Circuit breaker - Sockets (O12)
-Q15
Circuit breaker - VSD
-Q16
Circuit breaker - Engine fan motor
-R1
Resistor - 120Ohm CAN end
Coolant heater - 500W (O8)
-R21
-R26
Air heater (O10)
-S1
Battery switch (O1)
Spillage sensor (O3)
-S2
Emergency stop - Cubicle
-S3
-S10
Switch ON/OFF
-S11
Switch - Diagnostic mode
Key switch - Dual frequency (O2)
-S12
Switch - ELR (O4)
-S22
-S23
Switch - RCMA420 (O5)
-T1
Current transformer
-T2
Current transformer
-T3
Current transformer
-T22
Earth leakage relay torus (O4)
-T23
RCMA 420 torus (O5)
PT100 - Coolant temperature
-TT1
- 179 -
Table 8 - Component list
Tag
Description
Location *
02-03.A
-U1
VSD
02.F2
-U20
Battery charger (O7)
02.F3
-U27
Fleetlink locator (O13)
03.F5
-X1
Terminal board
-X2..X11
Socket 1PH/3PH - 16A to 125A (O12)
02.B3
02.D9
-X12
Powerlocks (O11)
03.B6
-X13
Power distribution device (O12)
03.B6
-X14
Connector - Fuel level sensor
-X15
Connector - Coolant level switch
03.B6
03.B10
-X16
Connector - CAN BUS
Connector - Engine diagnostic
03.B10
-X17
Connector - Power supply
03.B10
-X18
02.F4
-X19
Connector - Cold start
02.D1
-X20
Connector - Cubicle-engine wire harness
03.C8
-X21
Connector - Spillage Sensor
02.D10
-X22
Connector - Inlet shutdown valve
Terminal strip - Control cubicle connections
02.B9
-X23
02.F1
-X24
Terminal strip - Socket CB trip coil (O12)
02.F2
-X25
Terminal strip - Customer terminals
Inlet shutdown valve (O9)
03.A4
-Y25
02.F6
02.F6
02.F6
02.C2
02.C6
03.F7
02.D1
02.F9
02.F5
03.F1
03.F2
02.F4
03.A2
02.D8
03.E5
03.E6
03.E7
04.C
03.D1
03.D2
02.F6
02.F10
02.F8
02.F1
02.F3
02.B5
02.C1
02.D3
02.D4
03.E4
03.E5
03.B4
03.B4
03.B4
03.D3
03.D4
02.F8
* 04.D8
Sheet
Row
Column
Location *
03.E1
03.B8
02.A8
03.G4
04.D
04.C2
04.A3
02.F2
02.F3
02.F6
02.F7
02.F8
02.F9
02.E
02.E3
02.E9
02-05
04.D
03.E8-10
02.F9
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