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1636 0205 50
Van toepassing op Qc3012
Table 1 - Index
Description
Sheet
1
Index
Power supply, analogue inputs, outputs, engine
2
3
Inputs, customer terminals
4
Power circuit
Sockets and powerlocks options
5
Table 2 - Cross-section legend
Table 3 - Wire
colour legend
Cross
Wire Type
Size
section
Size
aa
• •• •• • ••••••••
H05 V-K
0
1
a
• •• • ••••••
H05 V-K
b
• •• •• • ••••••••
H07 V-K
2
c
• •• •• • ••••••••
H07 V-K
3
4
d
• •• • ••••••
H07 V-K
e
• •• • ••••••
H07 V-K
5
f
• • •• • •••••••
H07 V-K
6
g
• • •• • •••••••
H07 V-K
7
h
• • •• • •••••••
H07 V-K
8
i
• • •• • •••••••
H07 V-K
9
j
• • •• • •••••••
H07 V-K
k
• • •• • •••••••
H07 V-K
l
• • •• • •••••••
H07 V-K
ax
• •• •• • ••••••••
BELDEN 9271
gx
• • •• • ••••••• EPR-CSP (BS6195)
• • •• • ••••••• EPR-CSP (BS6195)
hx
ix
• • •• • ••••••• EPR-CSP (BS6195)
jx
• • •• • ••••••• EPR-CSP (BS6195)
• • •• • ••••••• EPR-CSP (BS6195)
kx
lx
• • •• • ••••••• EPR-CSP (BS6195)
Table 4- Optional equipment
Option
Description
Battery switch
O1
O2
Dual frequency
O3
Spillage sensor
Earth leakage relay
O4
O5
Earth leakage relay (RCMA 420)
Insulation monitoring relay
O6
Battery charger
O7
O8
Coolant heater
O9
Inlet shutdown valve
O10
Cold start
O11
Powerlocks
O12
Sockets
O13
Fleetlink locator
SETTINGS FOR Q16:
SETTINGS FOR N22:
GV2ME04:
- Response value I1 = 30mA
- Response value In = 0.6A
GV2ME07:
- Response value In = 2.0A
Table 5 - Circuit breaker & power cables info
Q1 (In)
QAS
Ir
Im
T1-T2-T3
Wire size X
80
160A
0,7xIn=112A
3,5xIn
150/5A
100
160A
0,9xIn=144A
3,5xIn
200/5A
120
200A
0,9xIn=180A
3,5xIn
250/5A
150
250A
0,9xIn=225A
3,5xIn
250/5A
0,7xIn=280A
200
400A
4xIr
400/5A
Table 6 - Controller inputs
Terminal
Description
Cross-se
A - Diagnostic mode
59
Black
B - Spillage liquid alarm
60
Brown
61
C - Fan failure alarm
Red
62
D - ELR/ITR alarm
Orange
63
E - Remote start
Yellow
64
F - 2nd parameter
Green
65
G - VSD failure alarm
Blue
66
H - GB open feedback
Purple
67
I - GB close feedback
Grey
Emergency stop
3
White
19
D - Fuel level sensor (analog)
Table 7 - Controller oputputs
Relay
Description
4
A - Run coil
5
B - Starter relay
7
C - Open GB
8
D - Close GB
9
E - Cooling
10
Inlet shutdown valve control
SETTINGS FOR N23:
SETTINGS FOR N24:
- Response value I1 = 30mA (=50% I2)
- Response value 1/2 (alarm1/2) 10kOhm
- Relay operation mode: NO
- Fault memory M: ON
- Hysteresis 15%
- Operating mode K1/K2: NO
- Fault memory M: ON
- Starting delay: 1s
- Starting delay: 1s
- Response delay ton1: 0s
- Response delay ton1: 0s
- Pasword: off
- Delay on release: 1s
- Pasword: deactivated
Table 8 - Component list
Tag
Description
Wire size Z
gx
g
-A1
Control unit
gx
hx
-B2
Fuel level sensor
ix
hx
-B3
Coolant level switch
jx
hx
-D2
Diode
kx
ix
-D25
Diode
-F1
Fuse - 2A
-F2
Fuse - 2A
-F3
Fuse - 2A
-F4
Fuse - 2A
-F5
Fuse - 2A
-F6
Fuse - 2A
-F9
Fuse 20A
-F10
Circuit breaker - 10A
-F20
Fuse - 2A
-F21
Fuse - 5A
-F27
Fuse - 2A
-G1
Battery
-G2
Alternator battery charger
-G3
Alternator
-K0
Starter solenoid
Start relay
-K1
Relay 12V 1CO - ECU power supply
-K2
-K3
Relay 12V 1CO - Cold start control
Relay 12V 1CO - ELR/ITR trip
-K7
Relay 12V 1CO - Open GB
-K14
-K15
Relay 12V 1CO - Close GB
Relay 12V 1CO - Inlet shutdown valve control
-K25
-K26
Relay 12V 1CO - Air heater control
-M0
Starter motor
Cooling compartmen fan motor
-M1
-M2
Engine compartment fan motor
-N1
ECU
-N2
AVR
-N3
PT100 4-20mA Converter
Earth leakage relay
-N22
-N23
Earth leakage relay RCMA 420
-N24
Insulation monitoring relay
-Q2..Q11
Circuit breaker - Sockets
-Q15
Circuit breaker - VSD
-Q16
Circuit breaker - Engine fan motor
-Q17
Circuit breaker - Motorized breaker
-R1
• • • •• •• ••••• • • •• •• • • •• • • • • • • • • • • • • • • • • • • • • • • • • • •
-R3
• • • •• •• ••••• • • •• •• • • •• • •• • • •• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
-R21
Coolant heater - 500W
-R26
Air heater
Battery switch
-S1
Spillage sensor
-S2
-S3
Emergency stop - Cubicle
-S10
Switch ON/OFF
Switch - Diagnostic mode
-S11
-S12
Key switch - Dual frequency
-S22
Switch - ELR
-S23
Switch - RCMA420
-T1
Current transformer
-T2
Current transformer
-T3
Current transformer
Earth leakage relay torus
-T22
- 174 -
Table 8 - Component list
Tag
Description
Location *
02-05.A
-T23
RCMA 420 torus
PT100 - Coolant temperature
02.F6
-TT1
02.F3
-U11
VSD
02.B6
-U20
Battery charger
02.D9
-U27
Fleetlink locator
04.B9
-X1
Terminal board
04.B9
-X2..X11
Socket 1PH/3PH - 16A to 125A
04.B9
-X12
Powerlocks
04.B9
-X13
Power distribution device
04.B9
-X14
Connector - Fuel level sensor
04.B10
-X15
Connector - Coolant level switch
02.F4
-X16
Connector - CAN BUS
Connector - Engine diagnostic
02.D1
-X17
Connector - Power supply
03.C7
-X18
02.D10
-X19
Connector - Cols start
Connector - Cubicle-engine wire harness
03.A3
-X20
02.F1
-X21
Connector - spillage sensor
02.F2
-X22
Connector - Inlet shutdown valve
Terminal strip - Control cubicle connections
05.A6
-X23
02.F2
-X24
Terminal strip - Socket CB trip coil
02.F2
-X25
Terminal strip - Customer terminals
Connector - Power management system
02.F2
-X30
03.C3
-Y25
Inlet shutdown valve
04.F10
02.D2
02.C2
02.C3
02.F8
02.F1
04.F2
04.F3
02.F4
04.A4
02.D8
04.E7
04.E8
04.E9
05.C
04.D2
04.D3
04.D4
02.F6
02.B7
02.F10
02.F8
02.F1
02.F3
02.B1
02.C1
03.D4
03.D5
04.E7
04.E8
04.B6
04.B6
04.B6
04.D6
* 04.D8
Sheet
Row
Column
Location *
04.D6
02.F8
04.E2
03.B7
03.A3
04.G6
05.D
05.C2
05.A3
02.F6
02.F3
02.F6
02.F7
02.F7
02.F9
02.E
02.F3
02.F9
02-05
05.D
03.E7-8
03.E9
02.F9
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