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Commissioning; Cleaning & Maintenance - Maico DZQ Series Handleiding

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• Protection against foreign bodies being drawn
in may no longer be guaranteed.
• The explosive atmosphere may no longer be
extracted.
• The fan is thermally designed for continuous
operation (operating mode S1), i.e., it is not
designed for frequent changes in direction of
rotation. The fan motor may heat up imper-
missibly if the direction of rotation is changed
frequently.
16.5 PTC thermistor triggering sys-
tem, on/off switch
1. Install PTC thermistor triggering system and
wire in accordance with wiring diagram (→
wiring diagram, Fig. E, terminals 4, 5 and 6).
Recommendation: It is imperative that
MAICO MVS 6 be installed outside the area
with a potentially explosive atmosphere.
2. Fit an On/Off switch provided by the cus-
tomer.
16.6 Checking electrical connection
1. Perform the following checks: D = detailed
check, N = close inspection, S = visual in-
spection
Test schedule
I
Screws, cable and line feeds
(direct and indirect), blind clos-
ures are of the correct type,
complete and sealed.
II Cable and line type appropriate
for the purpose.
III No visible damage on cables
and lines.
IV Electrical connections secure.
V Unused connection terminals
tightened.
VI Insulation resistance (IR) of mo-
tor windings satisfactory.
VII Earth connections, including any
additional potential compensa-
tion connections, are correct
(e.g. connections are tight, con-
ductor cross-sections are suffi-
cient).
VIII Error loop impedance (TN sys-
tem) or earth resistance (IT sys-
tem) satisfactory.
IX Automatic electrical protective
equipment set correctly (auto-
matic resets not possible).
X Special operating conditions are
observed (PTC thermistor trig-
gering system in accordance
with Directive 2014/34/EC).
XI All cables and lines, which are
not being used, are connected
correctly.
XII Installation with changeable
voltage in agreement with the
documentation.
XIII Electrical insulation clean/dry.
2. Fit terminal box cover for explosion protec-
tion. Ensure that there are no dirt particles in
the terminal box and that the seal of the ter-
minal box cover has close contact all the way
around the terminal box. Note tightening
torques of 1.4 Nm. Check seal integrity of ter-
minal box.
12

17 Commissioning

17.1 Checks before commissioning
1. Perform the following checks: D = detailed
check, N = close inspection, S = visual in-
spection
Test schedule
I
No damage or unauthorised
changes on unit.
II Condition of terminal box seal
satisfactory. Ensure connections
are sealed.
III No evidence of water or dust en-
tering the housing in compliance
with the IP rating.
IV Encapsulated components un-
damaged.
V Impeller at sufficient distance
from housing (air gap).
VI Air flow not hampered. No for-
eign bodies in the air section.
VII Sealing of shafts, cables, ducts
and/or "lines" satisfactory.
VIII Duct system and transition to
mixed system undamaged.
D N S
IX Unit has sufficient protection
● ● ●
from corrosion, weather, vibra-
tion and other interfering factors.
X Accumulations of dust or dirt not
excessive.
17.2 Checking correct functioning
● ● ●
1. Switch on unit and perform the following
checks: D = detailed check, N = close inspec-
tion, S = visual inspection
Test schedule
I Direction of rotation / air flow dir-
ection.
II Ensure correct power consump-
● ● ●
tion The rating current (→ rating
plate) may be higher or lower de-
pending on local conditions (duct
distance, altitude, temperatures).
I
may be exceeded at nominal
max
voltage due to ageing or a reduc-
tion in terminal voltage (e.g. trans-
former).
III Thermal safety is ensured by the
motor protection switch system.
18 Cleaning, maintenance
According to Directive 1999/92/EC, the work-
place and work equipment must be main-
tained with due regard to safety. The points
listed in EN 60079-17 must be taken into ac-
count and carried out.
The intervals should be determined by the oper-
ating company in accordance with EN 60079-17
● ●
and may be extended if a sufficient maintenance
concept is used – frequency depending on ambi-
ent conditions and anticipated restrictions. The
maintenance intervals are to be shortened in
case of dust or a corrosive atmosphere.
DANGER Danger of electric shock.
Prior to accessing the connection terminals, dis-
connect all supply circuits.
Secure against being switched back on, check
that no voltage is present.
Earth and connect the EARTH with active parts
which are to be short-circuited.
D N S
Cover or block off neighbouring live compon-
● ● ●
ents.
Attach a clearly visible warning sign.
Ensure that there is no explosive atmosphere
and/or dust layers.
CAUTION Hot motor surfaces may result
in skin burns if touched.
Do not touch hot motor surfaces. Always wait
until the motor has cooled down.
CAUTION Risk of injury if there is no
protection against accidental contact (pro-
tective grille) on the free air inlet/outlet.
In particular, there is danger if the unit is in-
● ● ●
stalled in a manner accessible to people.
Fan may only be operated with an access
● ● ●
guard.
Areas with possible access to rotating parts (im-
peller) should be made safe with an access
guard according to EN ISO 13857, e.g. with
MAICO protective grille SG.. (meets IP 20 de-
● ● ●
gree of protection according to EN 60529).
NOTICE Damage to the unit if the line feed-
through to the terminal box is pre-installed.
● ● ●
Line feedthroughs may be damaged if the con-
nection line is pulled or the unit is lifted by the
line.
Do not pull connection lines or lift the unit using
the lines.
18.1 Cleaning by a qualified person
Regularly clean unit at appropriate intervals with
D N S
a damp cloth, especially after long periods out of
service.
Clean unit at shorter intervals if you expect lay-
ers of dust to accumulate on the impeller and
other parts of the unit.
18.2 Maintenance by a qualified per-
son
The fan should be regularly checked and main-
tained. In particular, ensure:
• unimpaired flow in the air duct.
• the effectiveness of the protective grilles.
• compliance with the permitted temperatures.
• quiet bearings. Bearing life of 40 000 hours,
depending on application.
• cables are secure in the terminal box.
• potential damage to terminal box, cable screw-
connections, sealing plugs and cables.
• secure routing of cables.
During regular safety checks (maintenance inter-
val), undertake a complete check in accordance
with the previous test schedules.
This involves checking the function of safety
components, air gap, power consumption, bear-
ing noise, damage and disproportional vibration
(e.g. impeller imbalance). Remove dirt and for-
eign particles.
18.3 Repairs
In the event of wear/tear on unit components,
have the unit repaired or overhauled only by a
certified repair shop.
19 Fault rectification
See Action to take in the event of a fault

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