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Beschikbare talen
Beschikbare talen
8 Maintenance and cleaning
8
Maintenance and cleaning
DANGER
Risk of injury due to unexpected start
Turn off the entire system prior to assembling, disassembling or servicing parts of the device.
• Close all supply lines.
• Disconnect the electrical power supply.
WARNING
Risk of burns
The welding torches reach very high temperatures during welding.
• Allow the welding torches to cool down and wear the correct protective gloves.
8.1
Annual maintenance by an electrician
1 Have all components (welding torch, cable assembly, spare and wear
parts) inspected and cleaned by an electrician trained by
ABICOR BINZEL. Replace if necessary.
8.2
Replacing wear parts, fig. F
• The torch neck can be fitted with various wear parts depending on the
welding task at hand.
NOTICE
• The order data and ID numbers for the equipment parts and wear parts can be found in the current ABICOR BINZEL replacement and wear parts price
lists at www.binzel-abicor.com.
• Use only original ABICOR BINZEL wear parts.
• Use the ABICOR BINZEL wrench to assemble and disassemble and ensure that wear parts specific to the welding torch are correctly assigned.
8.3
Selecting and attaching the wire guide
1 Select the welding materials appropriate for the welding task at hand.
2 Attach the wire guide appropriate for the welding materials you are
using.
8.3.1
Shortening and mounting the spiral liner, fig. E
1 Lay out the cable assembly straight.
2 At the torch neck: remove wear parts.
3 At the central plug: unscrew the nut.
4 At the central plug: remove the spiral liner, replace it with a new one and
insert it into the wire conduit as far as it will go.
5 At the central plug: manually tighten the nut.
6 At the torch neck: use a cutter to cut off excess spiral liner so it is flush with
the outlet opening.
8.3.2
Mounting and shortening the PA liners, fig. D
1 Lay out the cable assembly straight.
2 Sharpen the PA liner with the ABICOR BINZEL sharpener (angle
approx. 40°).
3 At the central plug: unscrew the nut. Remove the PA liners, replace it with
a new one and insert it into the wire conduit as far as it will go.
4 At the central plug: slide the trunnion and O-ring on the PA liner.
NOTICE
• For PA liners with an outer diameter of 4.0 mm, the capillary tube in the adaptor connection must be replaced by a guide tube.
8.4
Cleaning the cable assembly
WARNING
Risk of injury
Serious injuries may be caused by parts swirling around.
• When cleaning the wire guide with air, wear suitable protective clothing, in particular safety goggles.
1 Replace any damaged, deformed or worn parts.
2 Lay out the cable assembly straight.
3 At the central plug: Unscrew the nut.
EN - 36
2 In the case of extremely frequent use and/or very high current intensity
and/or evident wear, shorten the interval.
• The gas nozzle and retaining spring are inserted.
• All other wear parts are screwed on.
Steel: Shortening and mounting the spiral liner, fig. E
Stainless steel, aluminum, copper, nickel: Mounting and shortening the PA
liners, fig. D
7 At the central plug: unscrew the nut.
8 Remove the spiral liner again.
9 Deburr and grind down the edge at the spiral liner (angle approx 40°).
10 At the central plug: insert the spiral liner in the wire conduit again as far
as it will go.
11 At the central plug: manually tighten the nut.
12 At the torch neck: mount the wear parts.
4.3 Connecting the cable assembly, fig. A on page EN-35
5 At the central plug: manually tighten the nut.
6 The PA liner must end just before the wire feeder's conveyor rollers.
Calculate the maximum excess and mark it on the PA liner.
7 Use the ABICOR BINZEL cutter to cut off the PA liner at the marking and
deburr the edge.
4.3 Connecting the cable assembly, fig. A on page EN-35
4 Clean the wire conduit from both sides with compressed air.
4.3 Connecting the cable assembly, fig. A on page EN-35
MB EVO PRO/MB EVO
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