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S e r v i c i n g t h e To o l
I n t e n s i f i e r
•
Diconnect the Air supply.
•
Remove Cover Plate 58 and Gasket 83 by removing Screws 94 (4off) and Washers 95 (4 off).
•
Drain oil into suitable container.
•
Disconnect all air lines and hydraulic hoses.
•
Remove Protection Plate 71 by removings Screws 72 (4 off).
•
Remove Valve 89 by removing Screws 85 (3 off).
•
Remove Screw 68, Silencer Cover 96, Foam Silencer 64, Spacer 67 and Retaining Plate 66.
•
Remove Internal Retaining Ring 69.
•
Using Screw 68 as a puller, insert into end cover 63 and withdraw the end cover.
•
Remove Quick Release Connector 78.
1
•
Insert the
/
" diameter rod* through Double Male Connector 79 at the front of the intensifier body and push out Intensifier
4
Piston Rod 59 together with 'O' Ring 100, Piston Stop 99, Intensifier Air Piston 60, 'O' Ring 61 and Nut 65.
•
Remove Seal Plug 74 with spanner 07900-00717*.
1
•
Insert the
/
" diameter rod* through Connector 79 and push out Seal Housing 77.
4
•
To clean Non-return Valve 82, blow through orifice in top of valve with a low air pressure gun. Should it be necessary to remove
the valve from the main body, use spanner 07900-00717*. On re-assembly use Loctite
body.
Asemble in the reverse order to dismantling.
Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.
Item numbers in bold refer to the General Assembly drawing and Parts List on pages 28 and 29.
*Item included in the nG2s Service Kit, for complete list see page 20.
I M P O R T A N T
Check the tool against daily and weekly servicing.
®
225 on the threads to secure in main
23
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