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Instruction Manual ES 50 plus
___________________________________________________________________________________________________________________
Instruction Manual
for the electric-hydraulic cutting unit Type ES 50 Plus,
Serial-No. ............................
Index
1
Introduction
2
Labels
3
Warranty
4
Description of the electric-hydraulic cutting unit
4.1
Description of the components
4.2
Brief description of the important features of the unit
4.3
Description of the light diode display
5
Remarks in respect of the determined use
5.1
Operation of the units
5.2
Explanation of the application range
5.3
Service and Maintenance instructions
5.4
Remarks on the use of the Battery Cartridge and Charger
5.5
Storage and transport of the cutting unit.
6
Troubleshooting
7
Putting out of operation/waste disposal
8
Technical data
Symbols
Safety warnings
Please do not disregard these instructions in order
to avoid human injuries and environmental
damages.
Operational warnings
Please do not disregard them to avoid damaging the
pump unit.
1. Introduction
Before starting to use the tool please read the
instruction manual carefully.
Use this tool exclusively for its determined use.
Mounting and assembly of connecting material with the help of
this tool must only be performed by specially trained personnel.
The minimum age is 16 years.
This instruction manual has to be carried along during the entire
life span of that tool.
The operator has
- to guaranty the availability of the instruction manual for the user
and
- to make sure, that the user has read and understood the
instruction manual.
2. Labels
On the labels fixed on the housing of the tool you'll find the type
specification name of the manufacturer and the company logo. On
the opposite side of the housing you'll find a label with a brief
presentation of the scope of manageable cross-sections for copper
and aluminium and the cutting force. The serial number is on the
hydraulic cylinder between the housing and the cutting head. On
the cutting head you'll find a warning against possible injuries
during the cutting process.
3. Warranty
If correct operation is guaranteed our warranty is 6 months from
the time of delivery unless otherwise specified by local guidelines
and law.
4. Description of the electric-hydraulic cutting unit
4.1. Description of the components
The electric-hydraulic cutting unit type ES 50 Plus is a hand held
tool and consists of the following components:
All manuals and user guides at all-guides.com
Table 1 (see Picture 1 page 2)
4.2. Brief description of the important features of the unit
- The hydraulic unit incorporates a manual retraction enabling the user
- The unit is equipped with a special brake which stops the forward
- The unit is equipped with a double piston pump which is characterised
- The cutting head can be smoothly turned by 360° around the
- The ES 50 Plus is equipped with a microprocessor which indicates
4.3. Description of the light diode display
This tool is equipped with a special circuit board incorporating several
important features to inform the user about the current status of the unit.
The diode (Pos.-No. 6) signals in the following cases:
1
Remarks:
- Does the diode signal periodically at the end of a working cycle for
approx. 20 sec the unit must be returned to an authorised Service Center
for Service as soon as possible.
In case of an error the light diode display also signals periodically at the
-
end of a working cycle. The signal indicates in this case the circuit opening
by the electronic fuse. A possible reason for that is that a cycle was
performed with an incorrectly low battery. If the signal occurs even after
changing the battery there must be a different error or a service is due. In
these cases the tool must be returned to the manufacturer or an authorised
service center.
2
The unit switches off when it gets too hot. It switches on automatically
after the unit cooled off.
Pos.-
Description
Function
No.
1
Trigger
switch to start cutting procedure
2
Retract
button to open the blades in case of
button
emergency
3
Cutting
Device for the reception of the blades
head
4
Handle
Device to guide the cutting head
5
Housing
ergonomically formed plastic housing for
perfect handling with a detachable lid
6
Light diode
indicator for tool functions and battery
display
charge control
7
Battery
rechargeable 2,6Ah NiMH battery (RA4)
cartridge
8
Ring
Loop to secure the tool and/or assembly
purposes
9
Removable
guard to protect the operating hand, not for
hand guard
transportation
10
Blades
cutting blades for copper and aluminium
cables and connectors w/o armour & ACSR
to returns the piston into its starting position if necessary.
motion of the piston/blades when the trigger (Pos.-No. 1) is released.
by a rapid approach of the blades (Pos.-No. 10) towards the cable and
a slow cutting motion.
longitudinal axis in order to gain better access to tight corners and
other difficult working areas.
service intervals, internal checks and low battery charges.
Signal
Duration
When it
occures
a few seconds of
battery
flashing
insertion
glowing for
after crimp
20 seconds
flashing for
after crimp
1
20 seconds (2Hz)
flashing for
During high
2
20 seconds (5Hz)
temperature
20 sec. glowing
after crimp
and flashing
intermittently
page 6
What it means
self check – O.K.
battery discharged
return for service
unit too hot
service required
and battery flat
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