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• Please observe that the feed must be against the cutter's direction of rotation.
• Use only sharp and properly maintained milling tools that have been set in accordance with the tool manufacturer's
instructions.
• Observe the data concerning the minimum/maximum speed and the direction of rotation indicated directly on the
equipment and tools used, or on their packaging, or as detailed in the operating instructions.
• Please be aware that the improper use of milling tools, of work pieces and of the guiding devices for the work piece
may cause dangerous situations.
• Keep your hands off the milling tool, when milling close to the guide.
• Support long work pieces on the removal side, in order to avoid dangerous situations that may be caused by the
uncontrolled tilting of the work piece. The support must rest on sta-ble ground and have the same height as the machine
table, e.g. the roller trestle (Art. No. 6119973).
• Do only process work pieces that, considering their weight, can be held and advanced safely by one person.
• Choose the correct speed that is appropriate for tool and work piece. Please refer to the operating instructions of your
router for the correct speed parameters.
• Select the insert rings supplied in relation to the size of the milling cutter. Always use the smallest possible insert ring
to ensure safe working conditions.
• Make sure that the parallel milling guide is correctly assembled and installed and that all screws/knurled screws
are tightened.
• Shift the cutter shaft into the chuck right up to the marking. Do observe the instructions in your operating manual for
the router as regards the proper installation of the cutter in the router.
• Do not use cutters with a diameter of more than 27 mm!
• Do not attempt any modifications to this product.
MILLING WITH THE ROUTER (MASTER cut 2000, Art. 6900)
1. Fit the split insert for the router into the machine plate and select a suitable milling tool (Fig. 1). Adjust the router on the
machine plate in such a way that the cutter runs in the centre of the milling tool borehole. You can assemble the router
as shown in Fig. 2. Insert the router as it has been assembled together with the machine plate into the table and let it
get engaged there (Fig. 3). Plug the switch clamp in the router switch and connect the ap-pliance inlet with the safety
switch.
2. Set the cutting depth at your router and observe the relevant instructions in your operating manual (Fig. 4).
3. Install the parallel milling guide as shown in Fig. 5. Install both knurled screws loosely.
4. Insert the parallel milling guide into the machine table's long holes as shown and shift the milling guide parallel to the
split insert towards the cutter, set the required cutting width and tighten both knurled screws (Fig. 6).
5. Now loosen the four knurled screws of the two variable stoppers and set the variable stoppers in such a way that the
distance to the cutter does not exceed 3 mm on either side (Fig. 7). Retighten the knurled screws thereafter.
6. Assemble both spring holders (Fig. 8) and fasten them on the milling guide by exerting slight pressure on the work piece
(as shown in Fig. 9). The spring holders are to ensure the safe guidance of the work piece and to minimize the backlash
from the work piece.
7. Always make a trial cut, the parallel milling guide might have to be readjusted. Use the dust extractor (Fig. 10).
MILLING WITH THE ROUTER (MASTER cut 1500, Art. 6906)
1. Select a suitable milling insert (Fig. 11). Remove the allen wrench and open the machine plate as illustrated (Fig. 12).
Align the router on the machine plate in such a way that the cutter runs in the centre of the milling insert bore.
Then mount the router as illustrated (Fig. 13). Swivel and engage the mounted router with the machine plate.
Re-insert the allen wrench to lock the machine plate (Fig. 14). Attach the switch clamp to the switch on the router
and insert the connector plug in the safety switch.
2. Set the cutting depth at your router and observe the relevant instructions in your operating manual (Fig. 15).
3. Install the parallel milling guide as shown in Fig. 16. Install both knurled screws loosely.
4. Insert the parallel milling guide in the slots of the machine table as illustrated and push the milling guide parallel
towards the cutter. Set the desired cutting width and tighten both knurled screws (Fig. 17).
5. Now loosen the four knurled screws of the two variable stoppers and set the variable stoppers in such a way that the
distance to the cutter does not exceed 3 mm on either side (Fig. 18). Retighten the knurled screws thereafter.
6. Assemble both spring holders (Fig. 19) and fasten them on the milling guide by exerting slight pressure on the work
piece (as shown in Fig. 20). The spring holders are to ensure the safe guidance of the work piece and to minimize the
backlash from the work piece.
7. Always make a trial cut, the parallel milling guide might have to be readjusted. Use the dust extractor (Fig. 21).
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